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Casual Process Engineer is a site I started putting together as a bit of an experiment in June 2023. It is an interlinked collection of (mostly) useful insights for the chemical or process engineer that Iâve amalgamated in my career so far.
It is not the intention of these notes to regurgitate text books; others have researched and documented technical topics in great detail already. Instead, this is a place of topic summaries, my own extensions of technical works, links to key resources, and reminders of useful bits-and-pieces that I find myself using over and over again.
No AI tools have been used to create any part of these notesâand never will be.
About me
I am a Chartered Chemical Engineer with over a decade of experience in both design and operating environments spanning numerous industries.
Contact
If you are interested in contributing to the project, have content requests, or spot any errors or inconsistencies, then I would greatly appreciate it if you got in touch: âď¸ contact@casualprocessengineer.com
How these notes work
This set of notes is interlinked, following a non-linear thinking / second brain approach, and is intended to be navigated organically in a similar way to wikipedia. It is in constant development and you may come across blank landing pages here and there waiting for some notes. I would greatly appreciate it if you got in touch if you happen upon errors.
The notes do not have a starting point, but I have put together a series of tags to help navigate. To date, non-exhaustively, and in loose categories these are:
Topics
Fluids PressureRelief ProcessControl GravityFlow ProcessSafety Commissioning ProcessSimulation STEM Thermodynamics Design
Equipment
HeatExchangers Pumps Compressors
Technologies
Watch this space. Iâd like to expand into rough-and-ready aide memoirs to common processing technologies such as âamine gas sweetingâ, âmethanol synthesisâ, or âchlorine electrolysisâ when I find the time.
Refrigeration Hydrogen CCS CoolingWater
Process simulation
Notes on the use of process simulation tools:
Standalone pages
Miscellaneous things that donât neatly fall into one of the above categories:
- A list of useful day-to-day tools and resources.
- Plant commissioning basics
- Oxygen depletion in a fixed volume due to inert gas leak
- The drinking bird toy heat engine
- Design pressure and design temperature selection
Nomenclature
- A list of acronyms used through these notes can be found here.
- Generally units are SI unless otherwise specified.
Disclaimer
Warning
You should not be directly using or referencing anything you find on this website in calculations in a professional environment or otherwise without first verifying the methodology for yourself.
I am just a single person trying to share titbits of insight and obviously do not appreciate the nuances of your applications. Remember there is no substitute for good engineering judgement. Use of any information from this site is entirely on you.
Some wise words from the Engineering Council
Engineering professionals have a duty to acquire and use wisely the understanding, knowledge and skills needed to perform their role.
They should:
- always act with care
- perform services only in areas in which they are currently competent or under competent supervision
- keep their knowledge and skills up to date
- assist the development of engineering knowledge and skills in others
- present and review theory, evidence and interpretation honestly, accurately, objectively and without bias, while respecting reasoned alternative views
- identify, evaluate, quantify, mitigate and manage risks
- not knowingly mislead or allow others to be misled
You have been warned.
Updates
Change-log
2026
- March
- Moved site over from Obsidian Publish to Quartz4. See 2026-03-27.
2025
- May
- Note published on âin handâ operation of drives under tags Commissioning ProcessControl .
- Oxygen depletion in a fixed volume due to inert gas leak with constant recycle page added as an extension of the work done here.
- Apr
- Notes published on controllers: PID Controllers and PID controller tuning under tag ProcessControl
- Mar
- Update to useful resources page to include link to PDF note-taking planner and draw.io flow-sheeting tool.
- Cooling water systems mass balance page added with tags: Design CoolingWater , and under Technologies in the folder structure.
2024
- Dec
- Updated refrigeration cycle graphic to version 2. Had an error on the T-S diagram where the
line needed shifting up to catch the lowest pressure point in the system. NB: I will include version history on these diagrams from this point onwards. - Sep
- Brief Antoine Equation note published.
- Jul
- Published new note on flash calculations with supporting Raoultâs Law note.
- Landing page for the Antoine Equation created. To be developed in future.
- Apr
- Published note on pressure discontinuities with pressure profile diagram.
- Mar
- Published note on Static versus stagnation pressure, and referenced from AFT Fathom page.
- Published note on Identification of events leading to relief scenarios.
- Feb
- Design pressure and temperature selection updated to include references to API 521 for solar radiation and piping design temperature.
Roadmap
Things in the pipeline for future publishing.
- pH and ORP measurement
- Technology overviews
- Chlorine systems
- Refrigeration units
- Plant commissioning lessons learnt.